When I glued the top to the body, I made the mistake of placing the clamp directly on to the wood on the lower cut out. This caused a dent in the walnut. In order to fix this, I could have just sanded the top. But that would have taken a great deal of work and turned a great deal of the top into saw dust in the process.
I decided to try something that I read about somewhere on the internet. It involves using steam to raise the grain grain in the dent.
The first step is to apply water directly to the dent.
Then lay a cotton cloth over the water, and apply an hot iron creating steam.
The steam raises the grain of the wood.
Then follow up with a light sanding with 180 grit sandpaper. repeat this process a couple of times, and the dent will slowly disappear.
Tuesday, January 21, 2014
Monday, January 13, 2014
The completed Lap Steel
After about one year, I've finally completed the Lap Steel for my friend, Sven. I delivered it Sunday. He plugged it in for a test drive. The hard maple body offers a warm yet bright sound. The 250K tone pot combined with the .022uF capacitor provides a long smooth range.
Here are a view more photos of the completed guitar after my final setup.
Here are a view more photos of the completed guitar after my final setup.
Thursday, January 9, 2014
LP Jr. Gluing the Top
Here's a little more progress on the LP Jr. I've glued the maple veneer and the curly walnut top into place. Here are the before and after photos with the clamping process. As always, I keep the clamps in place over night until the glue has cured.
So far, I am about 30 hours into this build. I'm probably a couple weeks away from moving onto routing the pick-up cavities. This weekend, I am hoping to finish the lap steel build. No photos of that one right now, polishing out the finish doesn't really lend itself to interesting photography. I promise to do a separate blog post of the electronics, hardware and finished product next week.
Top view before
Top view after
Side view before
Side view after
So far, I am about 30 hours into this build. I'm probably a couple weeks away from moving onto routing the pick-up cavities. This weekend, I am hoping to finish the lap steel build. No photos of that one right now, polishing out the finish doesn't really lend itself to interesting photography. I promise to do a separate blog post of the electronics, hardware and finished product next week.
Top view before
Top view after
Side view before
Side view after
Labels:
clamping,
curly walnut,
glueing,
gluing,
Les Paul Jr.,
maple,
Number 6,
veneer
Monday, December 16, 2013
LP Jr. - more progress
So far I have about 28 hours into this build. The back of the neck has been shaped, peg holes drilled and the neck glued to the body. I used the tape to mask off the edges in order to make it easier to cleanup glue drips. In the background of the bottom two photos is the Curly Walnut top that I will eventually glue to the body.
I'm also continuing to add Tru-Oil coats to the Lap Steel. This weekend I plan to begin wet-sanding and polishing.
I'm also continuing to add Tru-Oil coats to the Lap Steel. This weekend I plan to begin wet-sanding and polishing.
Labels:
curly walnut,
gluing,
Les Paul Jr.,
neck joint,
Number 6,
tendon,
walnut
Saturday, December 14, 2013
Coming Soon...
In about a week this Ash Tele that I started working on a long time ago, will finally come up from the basement. I'll finish up the electronics some time this week.
The 8-string lap steel will be the next one up from the basement. after a few final coats of Tru-Oil, I'll begin the wet sanding and polishing. Then it's just a matter of fitting the hardware and the electronics. Shouldn't be more than a couple weeks.
The 8-string lap steel will be the next one up from the basement. after a few final coats of Tru-Oil, I'll begin the wet sanding and polishing. Then it's just a matter of fitting the hardware and the electronics. Shouldn't be more than a couple weeks.
The Red Special's new home
We brought the Red Special with us on our Thanksgiving trip. While we were in New Orleans, we met up with my former guitar teacher, Austin Scicard. Here are a couple videos of him playing the guitar.
Austin was one of the reasons I chose to build a Red Special. I remembered him being a Brian May fan and owning one of the Guild Red Specials. This was why I wanted to get his opinion on this build. As a show of gratitude for Austin's lessons (particularly the lessons in improvisation) and his friendship, I gave him the guitar.
Sunday, October 6, 2013
LP jr. - 20 Hours
Some more progress on the Junior. I'm about 20 hours in on this project.
This weekend I picked up a new router bit. It's a 1 1/4 inch spiral downcut bit with a guide. This is replacing the my straight cut 1 1/2 inch bit. The cut went quickly, took about 5 minutes to shape the top to match the body. I tried a climb cut with a position pin. This time I had absolutely no tear out.
The next challenge was to cut a squared opening for the fretboard extension for the 24th fret.
Last week, I shaped the headstock and sanded it flat.
I also shaped the the contour on of back of the neck.
This weekend I picked up a new router bit. It's a 1 1/4 inch spiral downcut bit with a guide. This is replacing the my straight cut 1 1/2 inch bit. The cut went quickly, took about 5 minutes to shape the top to match the body. I tried a climb cut with a position pin. This time I had absolutely no tear out.
The next challenge was to cut a squared opening for the fretboard extension for the 24th fret.
Last week, I shaped the headstock and sanded it flat.
I also shaped the the contour on of back of the neck.
Saturday, September 14, 2013
Lap Steel - Finishing
I'm getting to the final steps on the lap steel. Last Sunday, I set the bridge in place, drilled holes for the screws, and lined up the first an last strings.
After Sanding through to 320 grit, I was able to start on the finish. I will slowly rub several coats of Tru-Oil everyday for about a week to 10 days.
After Sanding through to 320 grit, I was able to start on the finish. I will slowly rub several coats of Tru-Oil everyday for about a week to 10 days.
Monday, September 2, 2013
LP Jr. - Double Cutaway
So, a few weeks ago I began working on a walnut double cutaway guitar with a set neck.
I cut the base of the neck to a 4° angle instead of routing the angle in the neck pocket.
The neck is made from three strips of curly walnut with maple and walnut veneer between the strips. The center strip is a lighter piece of walnut.
The neck was cut from the same plank of walnut that was book-matched for the top of the body.
The body is a three piece walnut with walnut veneer sandwiched between each piece. This weekend I sanded the body flat and sanded a 12 inch radius on the fretboard with 80 grit. Next, I will drill the holed for the side dots. Then I will carve the the back of the neck.
I cut the base of the neck to a 4° angle instead of routing the angle in the neck pocket.
The neck is made from three strips of curly walnut with maple and walnut veneer between the strips. The center strip is a lighter piece of walnut.
The neck was cut from the same plank of walnut that was book-matched for the top of the body.
The body is a three piece walnut with walnut veneer sandwiched between each piece. This weekend I sanded the body flat and sanded a 12 inch radius on the fretboard with 80 grit. Next, I will drill the holed for the side dots. Then I will carve the the back of the neck.
Lap Steel Project
In the past couple of weeks I've made some major progress on the lap Steel.
First, I routed out the interior of the headstock. I decided to go in this direction as the strings were rubbing against the side of the wood.
This weekend I began the final sanding. The body has now been sanded from 80 grit through 320 grit. Next weekend, I will sand one more time with 320 grit. And then I will glue the fret board in place.
First, I routed out the interior of the headstock. I decided to go in this direction as the strings were rubbing against the side of the wood.
This weekend I began the final sanding. The body has now been sanded from 80 grit through 320 grit. Next weekend, I will sand one more time with 320 grit. And then I will glue the fret board in place.
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